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Packages being shipped on conveyor belt

Dangerous Goods Activities

Client:

Services:

Instructional Design, Illustration, Writing

Solution:

In-Person Hands-On Activities

Summary:

Conducted a needs analysis on warehouse workers and discovered a motivation problem, not a knowledge gap. Developed 8 facilitator guides using real-world disaster stories to build emotional urgency — reducing dangerous goods missorting by 25% within one month.

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Challenge

Amazon Air does not ship packages labeled as "dangerous goods" — lithium batteries, aerosols, flammable liquids — because improperly handled, they can cause fires or explosions mid-flight. Warehouse workers were frequently missorting these packages onto air carriers, creating serious safety and regulatory risk.

A needs analysis revealed the issue wasn't a knowledge gap. Workers knew the procedures. The problem was motivation — they weren't being careful because the consequences felt abstract. My goal was to make those consequences real.

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Solution

I developed eight one-page (double-sided) facilitator guides for supervisors to use on the job. Each activity opened with a real news story — an actual incident where dangerous goods caused a mid-air fire or explosion — to build emotional connection before practice began.

I chose in-person, hands-on activities over eLearning because the target audience was warehouse workers who didn't use computers regularly. Supervisors could pull out a guide and run a 10-minute session on the floor, no laptops required.

Learning objectives included:

  • Identify dangerous goods by label and packaging

  • Carry out safety procedures to escalate to the Problem Solve team

  • Explain why safety inspections matter — not just the process, but the stakes

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Adobe InDesign, Adobe Illustrator, Adobe Photoshop

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Results

These activities decreased inaccurate dangerous goods sorting by 25% within one month.

What I Created

Eight one-page facilitator guides designed for the warehouse floor — no laptops, no logins. Each activity opened with a real news story about a mid-air incident caused by improperly shipped dangerous goods, making abstract safety rules feel urgent and personal. After the story: hands-on practice identifying and escalating dangerous goods before they made it onto an aircraft.

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